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Look at this BMS

ABMS-EK

使用说明书 V1.0

User Manual For V1.0
上海安科瑞电源管理系统有限公司
Shanghai Acrel Ms Co.,ltd

申 明
Statement

在使用本产品前请仔细阅读本说明,其中涉及的图片、标识、符号等均为上

海安科瑞电源管理系统公司所有。非本公司内部人员未经书面授权不得公开转载

全部或者部分内容。
Please read this statement before using the product. Shanghai Acrel Ms Co.,ltd reserves all the rights related to the pictures, signs and symbols in this manual.Without written permission, anybody except employees of Shanghai Acrel Ms Co.,ltd is not allowed to reprint the whole or part of the contents.

本说明内容将不断更新、修正,但难免存在与实物稍有不符或错误的情况。

用户请以所购产品实物为准,并可通过 www.acrel-ms.cn 或销售渠道下载索取最新

版本的说明书。

This manual will get updated or revised when necessary so it is unvoidable that some discrepencies between the real products and their descritions or mistakes occur. In this case, please take the products you purchase as the criterion and latest version of the manual is available on our website www.acrel-ms.cn or through our sales network.

目 录
Contents
1. General....................................................................... 1
2. Application................................................................... 2
3. Product Naming................................................................ 2
4. Product Features......................................................... ..... 2
5. Product Functions............................................................. 3
6. Technical Parameters.......................................................... 3
7. Installion Outline............................................................ 4
7.1 Insulation Monitoring Device Dimension ............................................................ 5
7.2 DC Leakage Current Sensor Dimension............................................................ 5

1. General
Lithium battery (including Lifepo4 battery, lithium manganate battery,ternary polymer battery) has the characteristics of light weight, large specific energy, large specific power, no polution, etc. But due to the vulnerability of lithium battery, effective management of charging and discharging of the battery is needed.

ABMS-EK01 series lithium battery management system(BMS) is designed for Electric bike, Electric motorcycle, Electric tricycle, sightseeing car,golf cart, electric forklift etc. This BMS is applicable for 16S to 24S lifepo4 battery or ternary polymer battery. It has overvoltage protection, under-voltage protection, over-current protection, high-low temperature protection for single cell. It reads the battery information, sets value for battery capacity, over voltage and low voltage, the number of battery series through RS-485 communication. It adapts to different application and different battery. At the same time, it has the function of intelligent cell balance to enhance the lifetime battery pack.

2. Typical application

3. Product Naming

4. Product Features:
4.1, The BMS has integrated design with battery information collection of voltage, current,temperature and SOC estimation. It has been inbuilt with several software and hardware protection.
4.2, High precision integrated IC LTC6802-3 specially designed for lithium battery and 32-bit MCU. Perfect combination of precision and dependability.
4.3, For electric motorcycle, it has electric lock to triger charging and discharging to enble BMS to be in standby state with zero consumption.
4.4, For electric motorcycle, it has the function of low SOC current limiting and the function of cutting off motor contoller power supply undervoltage to save the cost of expensive large power switch.
4.5 For electric motorcycle, it has the function of runaway prevention.
4.6 It can realize the management of lifepo4 battery and ternary polymer battery through upper computer.
4.7, It can realize the management of 16S to 24S batteries through simple setting.

4.8, RS-485 ports to perform Modbus protocals with CAN bus reserved.
4.9, Hi reliable FRAM to storage battery information so that battery failing mode can be traced.
4.10, Based on improved open-circuit voltage method and integration method, SOC accuracy error is less than 10%
5 . Product function:
5.1, To test the voltage of all the single cells and the temperature of four cells.
5.2, To test the charging and discharging current of battery.
5.3,Overvoltage, undervoltage protection for single cell, high and low temperature protection for battery packs and overcurrent protection for battery packs.
5.4, Automatic balancing.
5.5, Charging and discharging management.
5.6, Battery information storage.
5.7, Battery warning and protection can be reset according to different applications.

6. Technical parameters:

Model No. ABMS-EK01-XX ABMS-EK01-XX ABMS-EK01-XX
EK01 16-24S 16-24S 16-24S
Input voltage DC 40V~100V
Input current <200mA
Sleep current <200uA
Single cell voltage DC 0-5V
Single cell voltage testing ±5mV
Total voltage measurement accuracy ±0.25%
Battery discharging current 200mA~200A accuracy ±0.5%
Battery
charging
current 0-30A accuracy ±0.5%

Battery balancing 30mA Max 23 circuits
12V output voltage Supplied by outbuilt current sensor
Sleep
mode 1. Without using the battery for two hours( without charging or discharging).
2. When power shortage is too severe for single cell.
Activation When BMS enters sleep mode, BMS is activated after electric lock is
started for 1 second.

Charging
control
Charging MOS
Charging optocoulpler
auxiliary control

V_CELL ≥CHG_Limt
OFF
OFF
V_CELL ≤CHG_Recover ON ON
Over_T_pack OFF OFF
Over_T_Recover ON ON
Unter_T_Pack OFF OFF
Unter_T_Pack _Recover ON ON
Over Charging I_bat OFF OFF
Over Charing I_batAfter 3 min ON ON

Discharging
control Auxiliary
power supply
for electric
motor controller 12V
power supply Auxiliary
control
for
discharging
opto-coulpler Current
limmiting
V_CELL≤ DCHG_Limt without without OFF OFF
V_CELL≥ DCHG__Reconver with with ON OFF
Over_T_pack without without OFF OFF
Over_T_Recover with with ON OFF
Unter_T_Pack without without without OFF
Unter_T_Pack _Recover with with with
OFF
Over discharging I_bat without without without OFF
Over discharing I_bat After 5 min with with with OFF
SOC less than 10% with with with ON
RS485
communication RS485/ModBus Protocol
CAN communication CAN2.0B Optional
Event Logging 10 pcs of failing information can be recorded
Tem/Humidity Working temperature:-20~+60℃, Humidity≤95%,No condensing, No corrosion gas.
IP grade IP40
Insulation
I ≥2MΩ

7 Installation
7.1
Main board, installing diagram

Out-built current sensor installing diagram

ADD:No. 253 Yulv Road, Jiading District, Shanghai, China
Tel:021~69156251
Fax:021~691583338
Post code:201801
E~mail:dgl [at] acrel-ms.cn


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