Crystalyte Phoenix Cruiser 4840

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technoid
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Crystalyte Phoenix Cruiser 4840

Alright, I'm new here, so sorry if this is the wrong forum.
Anyways, I'm looking into getting an EV, and an ebike was the best in price/features ratio. I do, however, have a long commute (25+mi round trip) Now, I know I can get that with Li-poly or Li-ion, but those are extremely expensive (best CONSUMER price was $1,700!!!) So I decided on NiMH, still pricey. Here's the battery I plan on using:
HERE
They run $480 a piece, and I'll be using 2 in parallel for 48V, 20Ah. Comes to $960! Anyone know a cheaper place? Can a 13Ah hold it's own?
I found a couple of hub motors:
HERE
The Crystalyte Phoenix Cruiser 26" rear 7-gear freewheel. There's also front hub, but I've heard bad things about that. (yes, I've read forum post on visforvoltage). Should I consider going 36V or 72V? Should I consider getting racer or brute or roadrunner or sparrow?
There's also the cheaper (front only?) Wilderness hubs:
HERE
The BL-36 is only $275 compared to the cruiser's $440. What are the drawbacks, I hear they are less reliable.
Then there's the controller, throttle, battery terminal, charger, etc... Are they standard, or will I have to buy a million adapters? Are they even modular? Should I consider SLA? What kind of bike should I get (mine is REALLY beat up) should I get one with rear, front, dual, or no suspension? So I need to 21-speed bike to use the 7-speed freewheel? How much harder is the rear wheel to install? Where can I get directions?

I know it's alot of questions, but I really have no idea! My expertise is limited to PCs.

dogman
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Re: Crystalyte Phoenix Cruiser 4840

Where to begin? I'm the WE dude on the forums, so I am sorta biased.

Front or rear? From what I've read, the big Chrystalites are best on the rear. They do put out that kinda force, especially if run at 48v and up. Smaller ones, 400 series and the WE, or Goldens are fine up front as long as the forks are steel. This can be a problem if you want suspension there, and nearly impossible if you want good suspension. Somebody needs to make a good suspension fork out of steel for us, but so far, I haven't found it. I really like front wheel drive though, since it gets hard to carry the battery anywhere else but a rear rack on a full suspension bike. With front drive the wheel pulls you through corners real sweet and the bike balances nice enough.

We or Clyte? How fast do you want to go? If you want real fast, the Phoenix racer, If you want to climb steep hills, the brute. On a budget? The WE is pretty good for the money. I went that way so I would be able to afford a good battery now, and upgrade motors later if I felt the need. Quality seems about the same on all the chinese made hubmotors. Good ones are great right out of the box, and bad ones blow in the first week. Some vendors of the Chrystalite stuff are doing thier own quality controll before they sell it to you. For me, I had to get warranty replacement of a charger, but both my we motors and controllers had no problems I didn't create. ( I climb too big a hill in too hot weather) Once you get a complete set of functioning stuff, most folks have no further problems for a long time. Anyhow, a WE brushed will go close to 20mph on 36v, and the controller can handle 48v no problems, giving close to 25 mph. For more volts than that, you need a different controller, and may have to install some compatible plugs at that point. I think the WE kits are a great way to start out, so if you don't like it, or quit for any reason, you are still not out so much money. They come with a 36v lead battery so you can try it out with that before you plunge in with thousands. The cheaper chrystalite motors ,400's may not perform at the same speed as the WE, depending on the model. The clytes come in more different windings and have differing performance for each one.

Voltage? Again, how fast? I think 25mph sustained speed is plenty. More than that for a full hour ride is sketchy in my opinion. Get a motorcycle and convert it to electric if you want that kind of speed. 30 down a few hills is one thing but for me, with many stops along the way, 25 mph is pretty fast allready, and you are betting your life above 25 on some pretty small stuff on a bike. my bikes are brushed hubs so they go 25 mph at 36 volts. For a ride as long as yours you will need the efficiency of brushless, so if 25 mph is enough, go 48v. Bear in mind you want to go 25miles. To make it, if it is 25 miles one way, you may have to slow down to 15 mph just to have the range anyway. Higher voltage than 48 to go 25 miles means you will be buying a really, really,.... really big battery and trying to figure out how to carry it.

Be the pack leader.
36 volt sla schwinn beach cruiser
36 volt lifepo4 mongoose mtb
24 volt sla + nicad EV Global

dogman
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Re: Crystalyte Phoenix Cruiser 4840

Didn't quite cover it all. If you go WE, find the whole kit somewhere, good luck, sold out a lot of places. The connectors will not be compatible with Clyte stuff. Getting hard to get clyte too a lot of places. I got my last one at batteryspace. Some on Ebay claim to have it in stock. Warranty goes straight though WE. Lead will never get you 25 mile range, unless you ride real slow and have no hills. A 48v 20 ah Lifepo4 will do ya, just barely, which is not good since you will not make it if the wind blows hard in your face. Do you really need 25 miles with no break? Or do you just prefer to not charge at work? Anything above 20 miles is getting into carry a whole lot of batteries territory. Some do it with trikes and trailers, but then you lose a lot of the joy of an agile two wheeler. I have a hard time on the trike dodging debris and stuff unless I go super slow. In my opinion, once you have to carry multiple batteries, just run one down, and then switch to the other. That way if you have a problem with one, It can't damage the other, and you can just carry one on shorter trips. For Lifepo4, one of the best options is the ones from LiPing on ebay. I really really like mine, and his prices are good. Others we don't know about yet so If you buy one, let us know everything. You need a battery that puts out a minimum of 20 amps rated output to run a bike 25mph without problems. Many of the 10 ah ebay lifepo4's are rated less.

Be the pack leader.
36 volt sla schwinn beach cruiser
36 volt lifepo4 mongoose mtb
24 volt sla + nicad EV Global

nasukaren
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Re: Crystalyte Phoenix Cruiser 4840

Wow, I clicked on your BL-36 for $275 link because I thought -- that's a fantastically great price, suspiciously so since they're usually around $450. It's just the bare motor, no controller, throttle, or batteries. Darn.

Why not get the full BL-36 set, put it on a Walmart $70 special, and get an extra charger for work?

K

Working on a Piaggio Boxer (mo-ped) EV conversion: http://gpsy.com/ev

andys
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Re: Crystalyte Phoenix Cruiser 4840

The geared hubs are way lighter and more efficient, especially over the phoenix stuff. 8 pounds compared to 25! You can get a BMC rear hub and a Ping 48V 20AH LIFEPO4 battery (even a 15AH one is enough for that hub) and run at 48 volts, you will go over 25 MPH and have a 35 mile plus range easily. On flatter ground, you might go 50 miles. Ping is listing on ebay again and makes a reliable battery pack of a reasonable size.

http://cgi.ebay.com/48V-20AH-LiFePO4-Electric-Scooter-E-Bike-Ping-Battery_W0QQitemZ220260035379QQihZ012QQcategoryZ11332QQssPageN...

http://www.texaselectricbikes.com/catalog/brushless-geared-motor-p-163.html

E-crazyman just came out with a 48V 30 amp controller with new electronics that should run the BMC hub really well. Stock, the BMC kit comes with a 36V 25amp controller that is good for 21 mph. I just ordered one and will report how it works when I get it and hook it up. They call it the 27-mhz Infineon XC846 MCU - 48V PUMA controller. you can email Robert Nicholson,
rnich01 [at] optonline.net for info and ordering. Right now they have a special on them, $69.00 delivered.

technoid
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Re: Crystalyte Phoenix Cruiser 4840

Well, speed is, within reason, not an issue. Anything that will max at 25mph and maintain 20mph is fine for me. The 25mi distance is both ways, 12.5mi one way. What should be my maximum battery weight? Is there any way to mount my batteries on the frame of a no suspension bike? (The bars that go from the seat and pedals to the steering column), since that will balance better. And My area is REALLY hilly. But I'm looking for strong, moderately speedy, and lightweight motor, with batteries to match. Is LiFePo4 worth the added Cost? Are NiMH good value? On a 600W motor what's the average power consumption that I can realistically expect, 400W? Is 28lbs of batteries Realistic? So, I should get a WE Kit for $450, and if I need more power/speed, I can get a 48V, 20Ah LiFePo4, Li-ion or NiMH battery, right? The BD-36 is cheaper (stronger?), but the BL-36 is more efficient, correct? But start out with a WE kit, and then if I don't like it, I can get a bigger battery. Also the Sparrow motors are pretty good price, are they powerful enough for my uses? And the motorcycle is not an option, I have a major problem with the new RFID chips, one of the main reasons for the eventual decision. Note, this is over the course of the next couple of years, I don't need immediate solutions. In short, I need power, cruising speed, lightweight, and on a budget. Are the BL-36s any good at climbing hills?

technoid
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Re: Crystalyte Phoenix Cruiser 4840

But expensive, $700 for motor only, when I can get the Phoenix for $440 and the BL-36 for $275. Heck, I can get the whole BL-36 kit for $500-$600.
HERE
Hmm, cool but, I'll pass, I think I'm gonna take that advice on the BL-36.
Also, is it worth the extra $160 for the 48V? And can I pass it off as street legal if it goes slightly above 20MPH? That is with a NiMH.

Also, thank you(s) for your help, greatly appreciated. I think I'll get the BL-36 kit for $500, and put it on a cheap bike. When those batteries die, then I can decide if I want SLA or NiMH or even Li-Ion/Li-poly/LiFePO4. If I find their not enough, I can always tie 3 x 4Ah SLA batteries for speed or range.

dogman
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Re: Crystalyte Phoenix Cruiser 4840

Since you are going 12.5 miles one way, the BL kit may get you there,... unless its really that hilly. The BD will climb faster, but most likely poop out on you at about 8-10 miles with the batteries that come with the kit. The BL, if driven at 15 mph may just be able to get you there on the kit sla's, charge at work, and get you back once you learn how to conserve the battery. You will want to get a bigger, or a second battery to do that ride later, but while they are fresh, the kit batts may be able to just do it. It will be harsh on the batteries, but big deal if you are going to buy better ones by christmas.
If it is really hilly, like the hills are super steep, you may want to get the BD, and in a few years when it wears out, replace with a geared motor. If it is super super steep, go for the geared motor now.
If you do decide to go BD 36, mine would go about 8 miles and climb 700 vertical feet before the sla's that came in the kit went dead. So I had to get lifepo4 right away to make the 15.5 mile uphill ride to my house.

I'm obviously biased to the WE kits, but they have really worked good for me, and were cheap enough for me to buy two, and a 20ah lifo4.

Actually the BMC is a kit with controller and throttle, just no batteries. It seemed pretty pricy last spring, but now with many retailers going $600 for the WE kits, hmmm.

I really enjoy breezing by the biggest discount gas station in town twice a day.

Be the pack leader.
36 volt sla schwinn beach cruiser
36 volt lifepo4 mongoose mtb
24 volt sla + nicad EV Global

decibel1
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Re: Crystalyte Phoenix Cruiser 4840

I recently built two Crystalite cruiser bikes with front motors and 48V 20AH LiFePO4 packs on them. Both will easily go 30 miles at 25 mph with no pedaling at all. I think they would probably go 50 miles at 20 mph without pedaling. These are astonishing motors. They deliver an honest 30 mph on a 26" bike and can *accelerate* up most hills. I was careful to buy steel frame bikes with no front suspension and a very strong front fork. Those are actually getting hard to find. I got mine from Walmart for $47 each (they are Roadmaster "Mt. Fury bikes), but I had to upgrade the brakes on both bikes since they now weight around 75 lbs.

technoid
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Re: Crystalyte Phoenix Cruiser 4840

I've decided on the BL-36 w/ NiMH batteries (Gonna add another 26V, 10Ah) The kit is here:
http://www.batteryspace.com/index.asp?PageAction=VIEWPROD&ProdID=4555
I think it's good value. And it's cheap(er), which is one of the main issue. Total cost $1,260, Including Bike. I also calculate it will pay itself off in 8 months, and will last an equivalent of 3 years (though the batteries will only last 2 of those years, the extra year is for the price of the kit, meaning I will pay $1,260 every 3 years (for batteries). Or 47 cents per commute vs $4.17 for the same commute with the gas guzzler. Annual savings: $964.65!

Thanks for the advice!

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