I am ready to wire my electric motorcycle, and I was hoping to use an anti-corrosive paste on my crimp connections and battery connections.
I am NOT soldering my lugs on the cables, so please refrain from posting about why or why not I should solder my connections. Thanks in advance. ;)
I thought it was just going to be a quick trip to the electrical supply store, pick the paste up, and crimp & heat shrink away. Upon researching I found several options. Penetrox is a paste with zinc particles in it, but they offer 4 types.
Noalox is a similar product.
The manufacturers lists the application as being for aluminum to aluminum, aluminum to copper connections.
Penetrox also has a copper only product.
Almost all the Noalox product information is pertaining to aluminum connections.
Should I use is at all? Is there a better product? Will this product add resistance?
Any input would be appreciated.
Thanks.
:)
RacerMike , OK pentrox and onalox are both ul approved antioxidation products , they are listed for aluminum because aluminum oxide is nonconductive . the zinc powder is there as a sacrificial metal , any ionic electrolices will degrade the zinc instead of the al or cu . there is NO increase in resistance using eather product yhey just keep o2 and h2o from getting to the contacts I hope this answers your Questions May HE watch over you as you pass threw this life Later
thank GOD I wake up above ground !!!!
I used heat-shrink with adhesive lining from evsoruce.com . I didn't use any anti corrosion compound which probably would have been a good idea. However, both the cable and lugs I used from EVsource are tinned to prevent corrosion. Here's from "Convert It" by Mike Brown p.98 (and I'll add my comments):
What I did was not cut down all the way to the wire, but just far enough to where I could tear the remaining insulation. This worked well to prevent wire damage.
I crimped my lugs in multiple places, repositioning and re-hammering the hammer crimper. So far, they've all worked great. I was sure to test them all by pulling as hard as I could.
As I said above, I used adhesive lined heat shrink from EV source. They have guidelines for heatshrink size to cable size at bottom of this page:
EV Source - Heat Shrink Tubing
Anyway, Mike Brown continues on about high-power wiring. I don't want to copy more due to copyright issues. I think it's a great book.
[url=/forum-topic/motorcycles-and-large-scooters/587-my-kz750-electric-motorcycle-project]KZ750 Motorcycle Conversion[/url]
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Pic from http://www.electri